CINI manual
Additions / Changes
0 General
Table of content
Preface
CINI Board, Compilers CINI Manual, contact data
0.1.03 Overview revisions
Change of address
Definitions
1 General requirements installation instructions
Table of content
General requirements
Introduction CINI manual – Instruction for use
Heat insulation diagram
Cold insulation diagram
Heat insulation with mattresses diagram
Relation between process temperatures and corrosion under insulation
General requirements for the thermal insulation of “hot” storage tanks
General requirements for the thermal insulation of “cold” pipelines and equipment
General requirements for the thermal insulation of hot pipelines, fittings and equipment with mattresses
General requirements for the thermal insulation of “hot” storage tanks
Quality Control of Insulation Systems
Installation instructions for the insulation of cold pipelines, fittings and equipment
Flexible elastomeric foam (FEF+ EPDM)
Extruded polystyrene foam (XPS)
Polyisocyanurate foam (PIR)
Cellular glass (CG)
Perliet (PL)
Installation instructions for the finishing of thermal insulation of piping and equipment of hot or cold insulation systems
UV curing Glass-fibre Reinforced Polyester (GRP)
Installation Instructions for the insulation of hot pipelines and equipment
Mineral wool (GW) (RW)
Flexible elastomeric foam (FEF + EPDM)
Calcium silicate (CS)
Flexible Aerogel Blankets (FAB)
Vermiculite (VC)
High temperature glass fiber (HT-GF)
Polyisocyanurate (PIR)
Cellular glass (CG)
Perlite (PL)
Personnel protection
Microporous silica (MPS)
Silica (S)
Non contact insulation
Support of insulation and/or finishing
2 Insulation materials
Table of contents
Glass wool products (GW)
Glass wool (GW) slabs for the thermal insulation of equipment
Glass wool (GW) wire mesh blankets for the thermal insulation of large diameter pipes, flat walls and equipment
Glass wool (GW) sections and prefabricated elbows for the thermal insulation of pipes
Loose glass wool (GW) without binder for the stuffing of insulation mattresses
Glass wool (GW) lamella mats for the thermal insulation of air ducts, pipe bundles and equipment
Glass wool (GW) sections with reinforced pure aluminium foil facing
Rock wool products (RW)
Rock wool (RW) slabs for the thermal insulation of equipment
Rock wool (RW) wire mesh blankets for the thermal insulation of equipment
Rock wool (RW) sections and prefabricated elbows for the thermal insulation of equipment
Loose rock wool (RW) without binder for the stuffing of insulation mattresses
Rock wool (RW) lamella mats for the thermal insulation of air ducts, pipe bundles and equipment
Rock wool (RW) sections with reinforced pure aluminium foil facing for the thermal insulation of equipment
Flexible elastomeric foam (FEF)
Flexible elastomeric foam (FEF) sheets and tubes (NBR + EPDM) for thermal insulation of piping and equipmentFlexible elastomeric foam (FEF) sheets and tubes (NBR + EPDM) for thermal insulation of piping and equipment
Calcium silicate (CS)
Calcium silicate (CS) slabs, sections and segments for the termal insulation of piping and equipment
Flexible aerogel blankets (FAB)
Flexible aerogel blankets for heat insulation application
Vermiculite (VC)
Vermiculite (VC) slabs, sections and segments for thermal insulation of pipes and equipment exposed to elevated temperatures
Polyisocyanurate (PIR)
Polyisocyanurate (PIR) slabs, sections and segments for thermal insulation of piping and equipment
Polyurethane (PUR) rigid spray/pour foam for injection and in situ foaming
High Density HD-PIR and HD-PUR for pipe supports in thermal insulation system on piping and equipment
Extruded polystyrene foam (XPS)
Extruded polystyrene foam (XPS) slabs, sections and segments for thermal insulation of piping and equipment
Cellular glass (CG)
Cellular glass (CG) slabs, sections and segments for thermal insulation of piping and equipment
Expanded Perlite (PL)
Expanded Perlite (PL) slabs, sections and segments for thermal insulation of pipes and equipment exposed to high temperatures
Expanded Perlite (PL) granulates for cryogenic insulation of equipment
High temperature glass fibre (HT-GF)
High temperature glass fibre (HT-GF) slabs for the thermal insulation of equipment
High temperature glass fibre (HT-GF) blankets for thermal insulation of equipment
Microporous silica (MPS)
Microporous silica (MPS) slabs and sections for thermal insulation of equipment
Silica (S)
Silica (S) blankets for thermal insulation of high temperature pipes and equipment and for filling of insulation matresses
Auxiliary materials
Auxiliary materials for the application of hot insulating materials
Definition of standards
Definition of standards used in CINI material specifications
3 Finishing materials auxiliary materials
Table of contents
Metals
Aluminium sheet / bands
Aluminized steel sheet Type 2 & Type 1
Aluzinc steel sheet
Continuous hot dip (Sendzimir) galvanized steel sheet
Stainless steel sheet
Flexible materials
Weather resistant ethylvinyl acetate-based mastic
Weather resistant latex based, vapour barrier mastic
Weather resistant elastomer based vapour barrier mastic
Weather resistant bitumen based vapour barrier / cell filler mastic
Contact adhesive
Component adhesive
Cancelled
Vapour stop sealer
Vapour stop 2-component sealer
Weather resistant UV-curing glass fibre reinforced polyester (GRP)
Vapour barrier mastic for CG, polymer based
Flexible elastomeric membrane
Tapes/foils
Aluminium tape
Bitumen tape
Cancelled
Petrolatum tape
Vinyl tape / foil
Butyl rubber tape /foil
Vapour barrier multiplex foil of aluminium / polyester
Vapour barrier multiplex tape of aluminium / polyester
Aluminium polyester laminate tape / foil
Glass fibre fabrics
Glass fibre fabric 420 through 950 g / m² for insulation mattresses
Silica fabrics
Silica fabric 610 and 1085 g / m² for insulation mattresses
Coatings
Coating for insulation mattresses
Auxiliary materials
Auxiliary materials applied for cold / cryogenic insulation systems
Auxiliary materials for manufacturing insulation mattresses
4 Constructions heat insulation
Table of content
Heat Insulation - Insulation/finishing details for piping
Overview piping insulation
Insulation of piping by means of pipe sections and blankets
Supports for insulation and cladding of vertical and horizontal piping
Insulation support rings for vertical piping
Traced piping in pipe sections and wire mesh blankets
Typical details of metal jacketing – diameter < 120 mm
Typical details of metal jacketing – diameter ≥ 120 mm
Typical details of metal jacketing – diameter ≥ 120 mm, shrinked overlap
Insulation at expansion joints of horizontal and vertical piping
Non-insulated flanges, horizontal and vertical
Flat faces in cladding
Insulation at clamped pipe shoe
Trunnion supports for piping
Hanger support
Various T-pieces
Composite elbows
Horizontal and vertical elbows
Cancelled
Concentric reducers
Eccentric reducers
Removable flange box, horizontal – blanket around flange
Removable flange box, horizontal – blanket at the inside of the box
Removable flange box, vertical
Removable valve box ≤DN 150
Removable valve box with extended spindle ≤ DN 80
Removable valve box, vertical ≤ DN 150
Removable valve box, “T” connection, vertical ≥ DN 150
Removable valve box, “T” connection, horizontal ≥ DN 150
Removable expansion bellow box, horizontal
Removable expansion bellow box, vertical
Removable flange box for combustible medium, horizontal
Removable flange box for combustible medium, vertical
Removable valve box for combustible medium, horizontal
Cancelled
Removable valve box for valve with blind flange, vertical
Removable valve box with blind flange, horizontal
Cancelled
Non contact insulation
Personnel protection
Removable box for valve / vent point
Insulation mattresses for flanges / T-pieces
Cancelled
Insulation mattresses for standard valve
Insulation mattresses for gate valve
Cancelled
Insulation mattresses for vertical valve with rain cover
Heat Insulation - Insulation/finishing details for columns
Overview columns
Vertical pipe connection to equipment – protrusion
Installation of insulation material with bands on equipment
Conical head (segment cap), diameter < 1000 mm
Spherical head (segment cap), diameter ≥ 1000 mm
Top / vertical manhole connection
Application at the skirt
Cleats/support to equipment
Horizontal collar cellular glass
Horizontal nozzle at equipment – without / welded collar
Horizontal nozzle at equipment – with CG collar
Manhole, horizontal connection – blanket around manhole
Manhole, horizontal connection – blanket at inside of box
Expansion joint in equipment cladding
Overlap at vertical and horizontal, longitudinal and circumferential joints
Support ring
Support ring, details
Vacuum ring insulation
Finishing around a nameplate support
Vessel Inspection Plug (VIP)
Non contact insulation on columns / equipment / vessels
Insulation mattress for manholes
Heat Insulation - Insulation/finishing details for vessels
Overview vertical vessels
Vessel supports – legs
Vessel supports – lugs
Details lifting lugs
Reference indicator and sample point
Overview horizontal vessels
Cancelled